Proprietary Technology

Cutting-Edge
3D Printing Ecosystem

Benchwick's proprietary 3D printing ecosystem transforms ocean waste into durable, high-quality flooring and wall paneling. With eco-friendly packaging and unlimited customization, our on-demand manufacturing minimizes waste and speeds up order fulfillment. With Benchwick, innovation and sustainability are our standard.

Our Process

From Digital Design to Finished Floor

Every plank passes through our integrated technology pipeline — each step precisely engineered to build upon the last.

01

Design

AI-generated or custom patterns created digitally with unlimited color and texture possibilities.

02

Print

Blue Eleven 3D prints the design onto rigid core or hybrid core with 16M+ colors at industrial scale.

03

Emboss

DSE synchronized embossing adds perfectly aligned 3D texture to match the printed surface.

04

Protect

Infinite Glass UV coating seals the surface with scratch-resistant, crystal-clear protection.

05

Finish

TruBevel Pro creates deep painted bevels for natural plank definition and premium appearance.

01

Blue Eleven

3D Digital Printing & Sustainable Core

BLUE11 is both our flagship 3D digital printing platform and a breakthrough in sustainable manufacturing. The core is made with 80% recycled ocean-bound plastic waste — transforming pollution into durable, high-performance flooring. Blue Eleven delivers unmatched color accuracy with over 16 million color combinations, creating hyper-realistic wood, stone, and custom patterns impossible with traditional rotogravure printing.

  • 80% recycled ocean-bound plastic core — turning waste into flooring
  • 16M+ color combinations with zero pattern repeat
  • Industrial-scale 3D printing for mass production
  • 100% recyclable packaging and eco-friendly process
Blue Eleven — 3D Digital Printing & Sustainable Core
Blue Eleven
3D Digital Printing & Sustainable Core
3D Digital Printing & Sustainable Core
02

Infinite Glass

UV Surface Protection Technology

Infinite Glass is a clear, high-grade glossy coating that deflects harmful UV rays away from the digitally printed core, increasing overall resistance to wear for superb durability. This proprietary UV-cured surface protection system creates an ultra-clear, scratch-resistant shield that preserves the vibrant 3D-printed design beneath.

  • Super transparent — high-grade clarity preserves print vibrancy
  • UV-proof coating reduces discoloration and sun damage
  • Greatly increases scratch and wear resistance
  • Exceeds ASTM wear-through testing standards
Infinite Glass — UV Surface Protection Technology
Infinite Glass
UV Surface Protection Technology
UV Surface Protection Technology
03

DSE

Digital Synchronized Embossing

Benchwick's patented DSE (Digital Synchronized Effect) embossing technology creates extraordinarily realistic wood and tile haptics. By combining positive and negative printing techniques, DSE renders surfaces more three-dimensional than traditional embossing — every ridge and valley matches exactly what your eyes see.

  • Positive and negative print detail for true 3D texture
  • Texture-to-print alignment with micron precision
  • Works across all pattern types: wood, stone, custom
  • Enhanced tactile experience vs. traditional EIR
DSE — Digital Synchronized Embossing
DSE
Digital Synchronized Embossing
Digital Synchronized Embossing
04

TruBevel Pro

Precision Edge Technology

TruBevel Pro eliminates traditional bevel issues — overlapped paint, fake appearance, and limited shapes. Using our proprietary 3D printing technology, TruBevel Pro crafts bevels that capture the essence of natural materials like wood and travertine, with unprecedented bevel depths and shapes including saw cut, grout line, and rustic wood bevel styles.

  • Deep painted bevel for natural plank definition
  • Realistic grout lines with customizable color and shape
  • Rustic edges that capture natural wood character
  • Patent-pending technology — no overlapped paint or fake vision
TruBevel Pro — Precision Edge Technology
TruBevel Pro
Precision Edge Technology
Precision Edge Technology
05

MattMaster

Electron Beam Coating Technology

Through irradiation by MattMaster (electron beam), a tough surface with high bridging density is formed, giving the resin high functionality. Unlike UV technology, it does not need a solvent coating — MattMaster is a green coating technology that is safe and reduces environmental load. Scratch resistance, pollution resistance, and UV resistance are accomplished while saving energy and reducing CO₂ emissions.

  • Formaldehyde-free, benzene-free, no harmful VOCs
  • 40% reduction in carbon emissions vs. regular products
  • Superior scratch, stain, and moisture resistance
  • High-density resin for easy cleaning and stain removal
MattMaster — Electron Beam Coating Technology
MattMaster
Electron Beam Coating Technology
Electron Beam Coating Technology
06

AI Smart Designer

AI-Powered Custom Design

Our AI Smart Designer transforms how flooring is specified and customized. Upload a photo of any space, and the AI generates photorealistic visualizations with different flooring options. Beyond visualization, it can create entirely new patterns and colorways that are then 3D printed on demand — making truly custom flooring accessible at scale.

  • Room visualization from uploaded photos
  • AI-generated custom patterns and colorways
  • On-demand 3D printing of custom designs
  • Instant photorealistic rendering previews
AI Smart Designer
AI-Powered Custom Design
AI-Powered Custom Design
Try AI Smart Designer
The Difference

Traditional vs. Benchwick

See why 3D digital printing delivers results that conventional manufacturing simply cannot match.

Traditional Manufacturing
  • Limited to pre-made rotogravure cylinders
  • Pattern repeats every 4-6 feet
  • Generic embossing not aligned to print
  • Months lead time for new designs
  • High minimum orders for custom work
Benchwick 3D Printing
  • 16M+ colors with unlimited digital designs
  • Zero pattern repeat — every plank unique
  • DSE embossing perfectly synced to print
  • New designs in days, not months
  • On-demand manufacturing for any quantity

See the Difference in Person

Request free samples to experience our 3D printed surfaces, Infinite Glass protection, and TruBevel Pro edges firsthand.